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 NEW
CAT 6 Data Wiring System Connectors
TM23 Series
sFeatures
1. High-Speed Data Transfer
Attenuation/PSNEXT (dB)
Permanent Link PSACR
100 90 80 70 60 50 40 30 20 10 0
Conforms to the TIA/EIA-568B.2-1 data Wiring standard, thereby clears CAT 6 transfer performance requirements. As such, these products easily support Gigabit Ethernet (1000BASE-T/10000BASE-TX), which is the next generation of high-speed applications.
Measured value
2. A Product Lineup Focused on Building of a Complete System
In addition to modular plugs, Hirose Electric offers box type outlets, patch panels, and wall outlets. Systems built using all components from the same manufacturer will assure stable data transfer.
CAT 6 PSNEXT standard value
CAT 6 Attenuation standard value
Measured value
1
10
100
1000
3. Support of a Wide Variety of Manufacturers' CAT 6 Cable
To assure high performance of the system we test and monitor data transfer using CAT 6 cables manufactured by different suppliers. (Refer to page 12 for recommended cables.)
Frequency (MHz)
2004.3
1
sPlugs, Boots
sSpecifications
Rating Item
Current rating Voltage rating 1A Operating temperature range -25c to +60c (Note) 125V AC
Specification
100 V DC 500 V AC / one minute
Conditions
1. Insulation resistance 100 M ohms min. 2. Withstanding voltage No flashover or insulation breakdown. (between adjacent contacts) 3. Contact resistance 230 m ohms max. No electrical discontinuity of 5s min. 4. Vibration Contact resistance : 250m ohms max. No electrical discontinuity of 5s. min. 5. Shock Contact resistance : 250m ohms max. 6. Durability Contact resistance : 250m ohms max. (mating/un-mating) 7. Temperature cycle Contact resistance : 250 m ohms max. Insulation resistance : 100 M ohms min.
100mA Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 1 octave/min. conduct, 10 cycles to each 3 directions. Acceleration of 490 m/s2, 11 ms duration, sine half-wave waveform, 3 cycles in each of the 3 axes. 200 cycles Temperature : -553c +15c to +35c +852c +15c to +35c Duration (Minutes): 30+5 2 to 3 30+5 2 to 3 0 0 5 cycles 500 hours at temperature of 40c and humidity of 90% to 95%. 5% salt water/48 hours.
Contact resistance: 250 m ohms max. Insulation resistance: 1 M ohms min. (High humidity) Insulation resistance: 100 M ohms min. (Dry state) Contact resistance: 250 m ohms max. 9. Salt Spray Note: Includes temperature rise caused by current flow. 8. Humidity
sMaterials and Finishes
Plugs Component
Insulator Contacts Strain relief clamp
Material
Polycarbonate Phosphor bronze Brass
Finish
Color: Clear Contact area: Gold plated Nickel plated
Remarks
UL94V-0 -------------------------------------
Boots Component
Insulator
Material
EPTR
Finish
White (Standard color) Black, red, blue, yellow, green, orange, gray, light blue
Remarks
UL94V-0 -------------------
sOrdering Information q Plugs
1 Series name 2 Connector type 3 Size 4 Inserted contacts
P 8 : TM23 : Plug : 8 contacts
TM23 - P - 8 8P
1 2 3 4
8P : 8 contacts
q Boots
1 Series name 2 Connector type 3 Size 4 BT
P 8
: TM23 : Plug : 8 contacts : Boot
TM23 - P - 8 BT
1 2 3 4
2
sPlugs
BOverview
. Contact configured for CAT 6 performance. . 0.5 mm dia. solid wire or AWG #24 stranded wire. . Use with cables having external diameters of 5.4 mm to 6.8mm. . Strain relief clamp protects the contact/conductor termination areas.
Plug body
(25) 6.09 24
Connector guide insert *
11.7
5.4
10.05
(17.5)
Strain relief clamp *
8.9 6.6 (12.9)
Connecter guide insert (Shown inserted) Contact No. 1 Contact No. 8 17 6 5.05 10.05
TM23P-88P
Part No.
TM23P-88P
CL No.
222-2916-6
BMated with corresponding receptacle (Shown for reference only)
(15.45)
* Supplied separately(1bag contains 1pcs.)
4.75
C6
1
3
sBoots
BOverview
. Dedicated boots for the TM23P-88P. . 9 color variations. . Halogen-free. . Protects the plug's lock/release lever.
12
10.8
(12) (4)
O6 .8
(6.5)
25.3
13.4 (16.9)
8.8
Part Number
TM23P-8-BT(01) TM23P-8-BT(01) TM23P-8-BT(02) TM23P-8-BT(03) TM23P-8-BT(04) TM23P-8-BT(05) TM23P-8-BT(06) TM23P-8-BT(07) TM23P-8-BT(08)
CL No.
222-2917-9-02 222-2917-9-01 222-2917-9-02 222-2917-9-03 222-2917-9-04 222-2917-9-05 222-2917-9-06 222-2917-9-07 222-2917-9-08
Color
White Black Red Blue Yellow Green Orange Gray Light Blue
BBoot installed
Protected lock/release lever (40) O6.8MAX
TM23P-88P
4
10.8
(17.2)
TM23P-8-BT
1
sManual Termination Tool
HRS marking side (For contact/conductor termination)
A
Reverse side (For cable strain relief clamp crimping)
Part No.
HT601-TM23/TM22P-88P
CL No.
902-2128-1
* Changing the "A" Assembly parts to TM22 dedicated clamp parts will allow wiring of Hirose's TM22P-88P plugs supporting CAT 5e.
q Automatic Contact Termination Machine
Item
Body Applicator
Part Number
CM-105 AP105-TM23P-88P
CL No.
CL901-0005-4 CL901-2588-5
q Cable Strain Relief Clamp Crimping Jig (Manual operated)
Part Number
TM23P-88P/CK-MP(01)
CL No.
CL902-2130-3(01)
sRecommended Cable Specification
Solid copper conductor:
Jacket Filler
0.5mm dia. Conductor Stranded copper conductor: AWG#24 Individual conductor (0.95mm to 1.05mm) insulation dia.
Conductor
Insulation
Overall jacket dia.
(5.4mm to 6.8mm)
Note: To achieve CAT 6 performance, refer to TM23P-88P Cable Termination Procedure Manual(ETAD-E2415).
5
sBox Type Outlets, Patch Panels, and Wall Outlets
sSpecifications
Rating Item
1. Insulation resistance 2. Withstanding voltage (between adjacent contacts) 3. Contact resistance 4. Durability (mating/un-mating) 5. Temperature cycle 100 M ohms min. No flashover or insulation breakdown. 250 m ohms max. Contact resistance: 270m ohms max. Operating temperature range 0c to +60c (Note)
Specification
100 V DC 500 V AC / one minute
Conditions
IEC512-2 Test 2a: Millivolt level method. 200 cycles Temperature : -403c +15c to +35c +702c +15c to +35c Duration (Minutes): 30 +5 2 to 3 30 +5 2 to 3 0 0 5 cycles 5% salt water/48 hours.
Contact resistance: 270 m ohms max.
6. Salt Spray Contact resistance: 270 m ohms max. Note: Includes temperature rise caused by current flow.
sMaterials and Finishes
Box Type Outlets and Wall Outlets Component
Insulator Contacts IDC contact insulator IDC contacts Case and top cover Dustproof shutter
Material
PBT Phosphor bronze Polycarbonate Phosphor bronze ABS Polyamide
Finish
Color: Black (Standard color) Contact area: Gold plated Color: White Tin-lead plated Color: Cream White (Standard)
Remarks
UL94V-0 ------------------UL94V-0 ------------------UL94V-0 UL94V-0
Patch Panels Component
Jack Insulator Jack contacts IDC contact insulator IDC contacts Panel
Material
PBT Phosphor bronze Polycarbonate Phosphor bronze Polycarbonate
Finish
Color: Black (Standard color) Contact area: Gold plated Color: White Tin-lead plated Color: Black
Remarks
UL94V-0 ------------------UL94V-0 ------------------UL94V-0
sOrdering Information
Box type outlets Patch panels Wall outlets
1 Series name 2 Connector type 3 Type
R TO : TM23 : Jack : Box type outlet
TM23 P - TO 1
1 2 3 4 4 Number of ports
MPP : Patch panel KCJ : Wall outlet 1 2 6 24 48 : 1 port : 2 ports : 6 ports : 24 ports : 48 ports
6
sBox Type Outlets q 1 Port
BOverview
. Use of a 110 type connector allows termination with a standard industry tools. . Uses AWG #22 to 24 (dia. 0.65 to 0.51 mm) wire. . Pin assignments comply with T568A and T568B wiring standards. . Supplied with dustproof shutter. . Provided with magnetic surface on the base.
Wiring tie (one included)
Cat 6
(38)
(24.5)
Through hole (7mm max. cable dia.) (58)
Part No.
TM23R-TO1
CL No.
222-2921-6
Base
q 2 Ports
Wiring ties (two included)
Cat 6
1
(54.4)
2
(24.5) (65)
Through hole (7mm max. cable dia.)
Part No.
TM23R-TO2
CL No.
222-2922-9
Base
q 6 Ports
Wiring ties (two included)
Cat 6
1
2
3
(185)
4
5
6
(28.4)
(70)
Part No.
TM23R-TO6
CL No.
222-2923-1
Base
Break-out hole, 19mm or 23mm dia. Cables
(19) (23)
7
sPatch Panels q 24 Ports
BOverview
. Use of a 110 type connector allows termination with a standard industry tools. . Uses AWG #22 to 24 (dia. 0.65 to 0.51 mm) wire. . Pin assignments comply with T568A and T568B wiring standards. . Can be installed in 19-inch racks (EIA standard). . The panel body uses dielectric material making it lightweight, shock resistant and electrically insulated.
Screws, washers and wiring ties *
[TM23R-MPP24] *******
(483) 465
(35.5)
Cat 6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part No.
TM23R-MPP24
CL No.
222-2924-4
q 48 Ports
Screws, washers and wiring ties **
[TM23R-MPP48] *******
(43.8) (35.5) (88.3)
(483) 465
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Cat.6
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Part No.
TM23R-MPP48
CL No.
222-2925-7
* Supplied in bag (4 pcs. each in bag) ** Supplied in bag (4 pcs. of screws and washers, 8 pcs. of wiring ties in bag)
8
76.3
31.8
sWall Outlet
BOverview
. Use of a 110 type connector allows termination with a standard industry tools. . Uses AWG #22 to 24 (dia. 0.65 to 0.51 mm) wire. . Pin assignments comply with T568A and T568B wiring standards. . Supplied with dustproof shutter. . Can be installed in JIS standard mounting frames.
(44) (42)
(37)
6 C
(22.7) (21)
TM23R-KCJ ******
Dustproof shutter
Protective cover
(30)
T568B 3678 1245 ABS
T568A 3678 1245
Color code label
Part No.
TM23R-KCJ
CL No.
222-2926-0
(22.7)
9
sJacks
sSpecifications
Rating Item
Current rating Voltage rating 1A Operating temperature range -25c to +80c (Note) 125V AC
Specification
100 V DC 500 V AC / one minute
Conditions
1. Insulation resistance 100 M ohms min. 2. Withstanding voltage No flashover or insulation breakdown. (between adjacent contacts) 3. Contact resistance 230 m ohms max. No electrical discontinuity of 5s min. 4. Vibration Contact resistance : 250m ohms max. No electrical discontinuity of 5s. min. 5. Shock Contact resistance : 250m ohms max. 6. Durability Contact resistance : 250m ohms max. (mating/un-mating) 7. Temperature cycle Contact resistance : 250 m ohms max. Insulation resistance : 100 M ohms min.
100mA Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 1 octave/min. conduct, 10 cycles to each 3 directions. Acceleration of 490 m/s2, 11 ms duration, sine half-wave waveform, 3 cycles in each of the 3 axes. 200 cycles Temperature : -553c +5c to +35c +852c +5c to +35c Duration(Minutes) : 30 +5 2 to 3 30 +5 2 to 3 0 0 5 cycles 500 hours at temperature of 40c and humidity of 90% to 95%. 5% salt water/48 hours.
Contact resistance: 250 m ohms max. Insulation resistance: 1 M ohms min. (High humidity) Insulation resistance: 100 M ohms min. (Dry state) Contact resistance: 250 m ohms max. 9. Salt Spray Note: Includes temperature rise caused by current flow. 8. Humidity
sMaterials and Finishes
Jacks Component
Insulator Contacts
Material
PBT
Finish
Color: Black (Standard) White, red, blue, yellow, green, orange
Remarks
UL94V-0 UL94V-0 -------------------
Phosphor bronze
Contact area: Gold plated
sOrdering Information
Jacks
1 Series name 2 Connector type 4 Jack opening code 5 Number of inserted contacts
R : TM23 : Jack
3 Mounting style/termination type 5A : Right-angle/through hole
TM23 R - 5A 8 8
1 2 3 4 5
8 8
: For 8 contacts : 8 contacts
10
sJacks
BOverview
. Unique contact structure designed for crosstalk reduction. . (Through hole : 3 rows) . Available in 7 colors. . Temporary retention to board with integral flexible posts.
BPCB mounting pattern
15 13 7.112 5.08 3.048 1.016 14.5 8-O0.8 2.54 15
2-O2.4
8 7 5
4 2
1
4 Connector front edge 1.3
Contact No. 8
15
Contact No. 1
3
0.43
0.35
2.1
Flexible post
6
3
6
6
1.3
Recommended board thickness: 1.6mm
Part Number
TM23R-5A-88(02) TM23R-5A-88(01) TM23R-5A-88(02) TM23R-5A-88(03) TM23R-5A-88(04) TM23R-5A-88(05) TM23R-5A-88(06)
2.54
4
CL No.
222-2918-1-01 222-2918-1-01 222-2918-1-02 222-2918-1-03 222-2918-1-04 222-2918-1-05 222-2918-1-06
Color
Black White Red Blue Yellow Green Orange
Note: The jack by itself does not clear CAT 6 performance requirements. Compensation on the board is required to secure CAT 6 performance.
11
s Precautions in System Construction
The TM23 Series connector and components were designed for CAT 6 data transfer. However, it is highly recommended that the entire connected system be checked for this performance level.
q Cable termination procedures
Cable termination procedure manual No.
ETAD-E2415 ATAD-E2407 ATAD-E2408 ATAD-E2409 ATAD-E2410 ATAD-E2411 ATAD-E2412
Part Number
TM23P-88P TM23R-TO1 TM23R-TO2 TM23R-TO6 TM23R-MPP24 TM23R-MPP48 TM23R-KCJ
q Recommended Cable Manufacturers
Hirose Electric closely examines the transfer performance of these connectors with the CAT 6 cable that is manufactured and sold by the various cable manufacturers. Please use the cable from among those indicated in Table 1 for system construction with the TM23 Series.
Table1 Recommended Cable Manufacturers
Manufacturer's Name
Hitachi Cable, Ltd. Tonichi Kyosan Cable, Ltd. NipponSeisen Co. Ltd. Okano Electric Wire Co., Ltd. Tsushin Kogyo K.K. Showa Electric Wire & Cable Co., Ltd. Fuji Electric Cable Co, Ltd.
Web Site
http://www.hitachi-cable.co.jp/index_e.html http://www.tonichi-kyosan.co.jp/ http://www.nscable.co.jp/ http://www.okano-cable.co.jp/english/index.html http://www.tsuko.co.jp/ http://www.swcc.co.jp/eng/index.html http://www.tokyo-fuji.co.jp/index_f.htm
Note: Please see the web sites of the various manufacturers for cable specifications. Contact HRS for recommendations when using cables from other suppliers.
q Use of Different Manufacturers' Components
Use of different manufacturers' components in one system could cause the deterioration of transfer performance.
q Check of the System Performance Verification
All measures have been taken to assure the transfer performance of the TM23 series. However, it is highly recommended to verify transfer performance of complete system using commercially available measuring instruments. Hirose Electric does not build wiring systems. Please contact Hirose Electric sales representative for system construction contractor information.
12
s Technical Documentation q CAT 6 Transmission Characteristics Data
This is representative transfer performance for the TM23 Series. A high margin is used for CAT 6 standard values.
. Permanent Links
Permanent Link PSACR
Horizontal cable 90 m
Attenuation/PSNEXT (dB)
100 90 80 70 60 50 40 30 20 10 0
TM23R-MPP24
TM23R-T01
Measured value
Permanent link adapter (PM06)
CAT 6 PSNEXT standard value
CAT 6 Attenuation standard value
Measured value
DSP4300 Main unit
DSP4300 Remote unit
1
10
100
1000
Frequency (MHz)
. Channel Links
Horizontal cable 90 m
100 90
Channel Link PSACR
Attenuation/PSNEXT (dB)
TM23R-MPP24 TM23R-T01 Patch cable Stranded 5m wire 3 m ( :TM23P-88P) Channel link adapter
80 70 60 50 40 30 20 10 0
Measured value
Patch cable 2m
CAT 6 PSNEXT standard value
CAT 6 Attenuation standard value
Measured value
1
10
100
1000
DSP4300 Main unit
DSP4300 Remote unit
Frequency (MHz)
. Patch Cable
Patch Cable 2 m
DSP4300 Main unit
Channel link adapter
DSP4300 Remote unit
Patch Cable 2 m NEXT
120 100 60 50
Patch Cable 2 m RL
Measured value
Measured value
40
NEXT(dB)
80 60
CAT 6 NEXT standard value
RL(dB)
30 20
CAT 6 RL standard value
40 20 0
10 0
1
10
100
1000
1
10
100
1000
Frequency (MHz)
Frequency (MHz)
13


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